J55ZA Conversion for Old Clutch-operated Screw Press
Classification:
Product accessories:
- 产品描述
- 参数性能
- 应用领域
- 客户现场
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- Commodity name: J55ZA Conversion for Old Clutch-operated Screw Press
★ The main motor power is small, the whole machine installed power is small, energy-saving and efficient. ★ High production efficiency, long mold life. ★ The slider can take advantage of a long stroke. ★ Suitable for continuous production in the multi-station production line.
1.Characteristics
(1) The maximum energy can be output just by dropping 12.5% of the flywheel speed and the forming speed can be keep stably at 0.5m/s or so.
(2) Using the VFD, the deforming speed can be adjustable between 0.25m/s to 0.6m/s, which is suitable for alloy forgings.
(3) Using hydraulic clutch control can realize the heavy and light striking and continuous striking, and the striking energy can be loaded at any point of the stroke.
(4) High deforming energy, twice compared with other screw presses with the same specification.
(5) Using duplex guides of cylindrical guide and the X shape guide, assure eccentric load and suitable for multi-station forging process.
(6) Long slider stroke without fixed bottom dead point, it is convenient to adjust dies, which will improve the product efficiency and the die lifetime.
(7) Using hydraulic cylinder for return stroke, the flywheel does not need to revolve reversely, so the flywheel energy loss and installed power are small. It is energy-efficient.
(8) Striking energy, striking stroke, multi-station forging can be preset by PLC. And it can display fault information automatically.
(9) It is suitable for continuous product lines for moderate and mass production, and can realize high precision, high efficiency, energy saving and material saving.2.Other related service
(1) Undertake turnkey projects of forging products
(2) Design and manufacture of semi-automatic or automatic production line
(3) Process design, design and manufacture of die and die holder
(4) Design and manufacture of associate manipulator, automatic coolant spray system and die change device -
type
unit
J55ZA-630
J55ZA-800
J55ZA-1000
J55ZA-1600
J55ZA-2000
J55ZA-2500
J55ZA-3150
J55ZA-4000
nominal force
kN
6300
8000
10000
16000
20000
25000
31500
40000
max. Striking force
kN
8000
10000
12500
20000
25000
31500
40000
50000
effective energy
kJ
100
150
220
420
500
750
850
1000
max. stroke
mm
335
355
375
425
450
500
625
625
min.die space
mm
560
630
670
800
860
960
960
1060
table size(fb×lr)
mm
900×750
950×800
1000×850
1250×1000
1200×1200
1400×1400
1450×1450
1600×1600
main motor
kW
30
37
45
90
90
132
132
180
weight
t
32
44
56
110
180
250
290
350
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Conventional hot die forging, precision forging, occlusion forging, upsetting, extrusion, paddingand cutting is suitable for the construction of precision forging automatic production line.
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Product Description
1.Characteristics
(1) The maximum energy can be output just by dropping 12.5% of the flywheel speed and the forming speed can be keep stably at 0.5m/s or so.
(2) Using the VFD, the deforming speed can be adjustable between 0.25m/s to 0.6m/s, which is suitable for alloy forgings.
(3) Using hydraulic clutch control can realize the heavy and light striking and continuous striking, and the striking energy can be loaded at any point of the stroke.
(4) High deforming energy, twice compared with other screw presses with the same specification.
(5) Using duplex guides of cylindrical guide and the X shape guide, assure eccentric load and suitable for multi-station forging process.
(6) Long slider stroke without fixed bottom dead point, it is convenient to adjust dies, which will improve the product efficiency and the die lifetime.
(7) Using hydraulic cylinder for return stroke, the flywheel does not need to revolve reversely, so the flywheel energy loss and installed power are small. It is energy-efficient.
(8) Striking energy, striking stroke, multi-station forging can be preset by PLC. And it can display fault information automatically.
(9) It is suitable for continuous product lines for moderate and mass production, and can realize high precision, high efficiency, energy saving and material saving.
2.Other related service
(1) Undertake turnkey projects of forging products
(2) Design and manufacture of semi-automatic or automatic production line
(3) Process design, design and manufacture of die and die holder
(4) Design and manufacture of associate manipulator, automatic coolant spray system and die change device
Parameter Performance
type | unit | J55ZA-630 | J55ZA-800 | J55ZA-1000 | J55ZA-1600 | J55ZA-2000 | J55ZA-2500 | J55ZA-3150 | J55ZA-4000 |
nominal force | kN | 6300 | 8000 | 10000 | 16000 | 20000 | 25000 | 31500 | 40000 |
max. Striking force | kN | 8000 | 10000 | 12500 | 20000 | 25000 | 31500 | 40000 | 50000 |
effective energy | kJ | 100 | 150 | 220 | 420 | 500 | 750 | 850 | 1000 |
max. stroke | mm | 335 | 355 | 375 | 425 | 450 | 500 | 625 | 625 |
min.die space | mm | 560 | 630 | 670 | 800 | 860 | 960 | 960 | 1060 |
table size(fb×lr) | mm | 900×750 | 950×800 | 1000×850 | 1250×1000 | 1200×1200 | 1400×1400 | 1450×1450 | 1600×1600 |
main motor | kW | 30 | 37 | 45 | 90 | 90 | 132 | 132 | 180 |
weight | t | 32 | 44 | 56 | 110 | 180 | 250 | 290 | 350 |
Application Areas
Conventional hot die forging, precision forging, occlusion forging, upsetting, extrusion, paddingand cutting is suitable for the construction of precision forging automatic production line.
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