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ZGD Automatic Forging Roll


★ ZGD Forging Rolls produced by CFM is manufactured with the technology of German Eumuco company. So far, it has provided more than one 100 sets of various types of roller forging machine products to domestic enterprises. ★ Maxmaximum ZGD-1600 automatic forging rolls has been designed and manufactured.

Product accessories:

  • 产品描述
  • 参数性能
  • 应用领域
  • 客户现场
    • Commodity name: ZGD Automatic Forging Roll

    ★ ZGD Forging Rolls produced by CFM is manufactured with the technology of German Eumuco company. So far, it has provided more than one 100 sets of various types of roller forging machine products to domestic enterprises. ★ Maxmaximum ZGD-1600 automatic forging rolls has been designed and manufactured.

    ZGD Automatic Forging Roll with manipulator are continually optimized and improved products on the basis of EUMUCO technology;
    With the improvement of process and electric control technology, the application and reliability get large improvement;
    With the forming rolling, performing rolling processes, die and production line supplied by CFM, the forging roll can be applied in automobile tractor energy and hand-tooling industries.
    Dozens of production lines for manufacturing automotive front axle, connecting rod, steering knuckle crankshaft and turbine blade achieved  enormous economic and social benefits.

    Main features
    ● It is controlled by PLC, man-machine interface, the state of all the motion can be set and adjusted by touch screen and with fault automatic diagnosis, alarm and indication.
    ● The eccentric adjustment for rollers center distance and the automatic backlash compensation for circular tooth of the big gears make the structure compact and arrangement reasonable.
    ● With automatic lubrication device.
    ● The hydraulic oil tank is with cooling and heating device, temperature and level alarm.
    ● Both pneumatic friction clutch and brake have the functions of single-action, serial action and inching etc.
    ● With the features of slow hydraulic start and rapid rolling.
    ● The work-piece is input automatically to realize automatic forging, which not only improve the production efficiency and quality, but also reduce the labor intensity.
    ● The relevant movement between the forging rolls and mechanical arm is controlled by PLC.
    ● For the small size forging rolls, the lateral moving of mechanical arm clamp can be driven by the servo motor and the ball screw structure.
    ● Servo motor driving mechanism and die constant temperature heating mechanism are adopted for aluminum alloy rolling.

  • type

    unit

    ZGD-370

    ZGD-460

    ZGD-560

    ZGD-680

    ZGD-1000

    ZGD-1250

    Outer diameter of rolling die

    mm

    370

    460

    560

    680

    1000

    1250

    Width in commission for rolling

    mm

    500

    570

    700

    850

    1200

    1400

    Max.length of work-piece

    mm

    570

    710

    870

    1050

    1920

    2500

    Adjustment of center distance

    mm

    15

    17

    20

    25

    25

    20

    Rotating speed of roller

    rpm

    62

    56

    52

    40

    30

    8

    Max.blank dimension

    mm

    □50

    □65

    □90

    □110

    □140

    □180

    Φ55

    Φ75

    Φ100

    Φ125

    Φ160

    Φ200

    Longitudinal stroke of transfer arm

    mm

    490

    630

    758

    1400

    7000

    7000

    Lateral stroke of transfer arm

    mm

    435

    505

    550

    750

    800

    1420

    Max.load capacity

    kg

    12

    15

    30

    50

    150

    250

    Main motor power

    kw

    18.5

    22

    55

    75

    250

    355

    Total weight

    T

    10

    12.5

    22

    60

    70

    120

Anchor point positioning: text animation displacement to the corresponding position after adding anchor point links

Product Description


ZGD Automatic Forging Roll with manipulator are continually optimized and improved products on the basis of EUMUCO technology;
With the improvement of process and electric control technology, the application and reliability get large improvement;
With the forming rolling, performing rolling processes, die and production line supplied by CFM, the forging roll can be applied in automobile tractor energy and hand-tooling industries.
Dozens of production lines for manufacturing automotive front axle, connecting rod, steering knuckle crankshaft and turbine blade achieved  enormous economic and social benefits.

Main features
● It is controlled by PLC, man-machine interface, the state of all the motion can be set and adjusted by touch screen and with fault automatic diagnosis, alarm and indication.
● The eccentric adjustment for rollers center distance and the automatic backlash compensation for circular tooth of the big gears make the structure compact and arrangement reasonable.
● With automatic lubrication device.
● The hydraulic oil tank is with cooling and heating device, temperature and level alarm.
● Both pneumatic friction clutch and brake have the functions of single-action, serial action and inching etc.
● With the features of slow hydraulic start and rapid rolling.
● The work-piece is input automatically to realize automatic forging, which not only improve the production efficiency and quality, but also reduce the labor intensity.
● The relevant movement between the forging rolls and mechanical arm is controlled by PLC.
● For the small size forging rolls, the lateral moving of mechanical arm clamp can be driven by the servo motor and the ball screw structure.
● Servo motor driving mechanism and die constant temperature heating mechanism are adopted for aluminum alloy rolling.

Parameter Performance


type

unit

ZGD-370

ZGD-460

ZGD-560

ZGD-680

ZGD-1000

ZGD-1250

Outer diameter of rolling die

mm

370

460

560

680

1000

1250

Width in commission for rolling

mm

500

570

700

850

1200

1400

Max.length of work-piece

mm

570

710

870

1050

1920

2500

Adjustment of center distance

mm

15

17

20

25

25

20

Rotating speed of roller

rpm

62

56

52

40

30

8

Max.blank dimension

mm

□50

□65

□90

□110

□140

□180

Φ55

Φ75

Φ100

Φ125

Φ160

Φ200

Longitudinal stroke of transfer arm

mm

490

630

758

1400

7000

7000

Lateral stroke of transfer arm

mm

435

505

550

750

800

1420

Max.load capacity

kg

12

15

30

50

150

250

Main motor power

kw

18.5

22

55

75

250

355

Total weight

T

10

12.5

22

60

70

120

Application Areas


Customer Site


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